The Best Guide for Minimizing Beam Deflection

As an engineer, there are many times where designing a beam by stress alone just isn’t good enough. Walkways and decks are designed for deflection because the the human mind feels the movement and if excessive and if the movement is too much, it concludes the structure is unsafe.

Another example of designing for deflection is an airplane wing. In commercial jets, the wings are very stiff compared to those of cargo military planes. No one wants to look outside the window and see the wing bouncing 10 to 15 feet up and down in a thunderstorm. You would conclude that at any moment the wings may break right off.

To decrease deflection for a beam you can: decrease the load, moment or length of the beam; change the support types or location; add more supports; increase the are moment of inertia of the modulus of elasticity or add other beams to share the load.

Designing for deflection rather that stress quite necessary sometimes. The rules of thumb when designing a beam for deflection are:

  • The live and dead load deflection cannot exceed L / 240 and
  • The live load deflection cannot exceed L / 360

You can use my ultimate beam calculator to help. Let’s explore how each of these will change the deflection of the beam.

Decrease the Load / Moment

This is clearly the easiest way to decrease deflection, but most likely not probable. If I am designing a single person walkway, I can’t easily lower my weight (although I do need to lose a few pounds). Besides there are many standards that dictate required live and dead loads. Most likely, this is a non-starter.

Decrease the Length of the Beam

This option is also quite obvious, but often times impossible. You probably already optimized this in your design. If you were building a bridge, you want the piles to be on solid ground but if that isn’t possible, you want them to be in shallow water.

If you can move your beam supports, consider having one or both of the ends cantilevered. More on this a little later.

Maybe moving the supports closer is possible

Change the End Supports

Changing the end supports will allow you to increase the beam’s stiffness without modifying the beams section. Here is the hierarchy of supports with their relative stiffness to a cantilevered beam.

  1. Fixed at each end (48x)
  2. Fixed at one end, supported at other (23x)
  3. Supported both ends (9.6x)
  4. Fixed at one end, guided at other (3x)
  5. Cantilevered at one end (1x)

In each case, you can see that the benefit of moving up one rung the support hierarchy makes the same beam nearly three times stiffer. If you have a cantilever beam, adding a support under the free end will change the stiffness to a fixed and supported beam increasing the stiffness 23x!

The most common beam support is supported at both sides also known as simply supported. This beam is already fairly stiff and easy to construct. However, if we make one beam span three supports, we have actually changed the center portion to a nearly fixed support. I say nearly fixed because the support can still rotate at the center position. However, this support is still attached to the other ends so it must take some moment at the center support. If this maximum load on the beam is symmetric about the center support, we can assume the joint is fixed in the center. This will make our same beam 2.4 times stiffer than it was before. This is a small change that boasts great results.

Beam with three supports

Add a Cantilevered Section on the End(s)

This is a way to keep the same total beam length while decreasing the distance between the supports. From the hierarchy listed above, a simply supported beam is 9.6 times more stiff than a cantilevered beam this means that I could actually cantilever the beam off one end by 10.4% (1 / 9.6)

Adding a cantilever to one end of a beam

For example, if I had a 100 inch simply supported beam, I could move the support on one end in roughly 10% of the total length. This not only reduces the deflection by 31% (results depend on materials used and cross section), but also when used in decking gives the feeling of the deck stretching past where it should. A great feeling for a deck owner.

You can do this on both ends of your beam if necessary.

Increase the Area Moment of Inertia

Looking at the generic beam formula below, we can see that if the moment stays the same, only the area moment of inertia. I, and the modulus of elasticity, E, can be modified to reduce deflection, v. In this section, we will discuss the area moment of inertia.

General Form of the Beam Equation

The area moment of inertia is entirely based on the shape of the cross section. As the cross section increases, so does the moment of inertia. In fact for a rectangle, if you double the height, you will quadruple the moment of inertia. However, if you double the width, you only double the moment of inertia.

Here’s what to do with the following structural shapes

Round Tubing or Pipe

With round tubing or pipe, the easy solution is to thicken the wall. For example, 1/4″ thick tube becomes 3/8″ thick or schedule 40 changes to schedule 80 pipe. You will only see moderate increases in stiffness as the wall thickens. This may be enough, but your section is becoming heavier. At some point the additional weight may actually increase deflection.

The best solution is to increase the outside diameter of the tube or pipe and keep the original wall thickness. If this is not possible, consider switching to a square tube.

Square Tubing

Square tubing is very similar to round tubing, but it does have the advantage that all the material is on the outer edge and is great for bending in both the horizontal and vertical directions (assuming a horizontal beam). With this in mind, be sure that the flat surface on the tube is oriented with the largest moment on the tube. The tube isn’t as strong when it is loaded as a diamond.

Non-rotated vs rotated square tube

Angles

Angles just don’t make good beams. If you are having troubles with your angle deflecting too much, consider changing it to a different shape. Any shape is better. Just do it. You’ll thank me.

Wide Flange Beams

Wide flange beams offer a wide variety of solutions for your design. There are so many sections to choose from and often you don’t need to increase your height to make a dramatic change in strength.

BeamMoment of Inertia
(in^4)
IncreaseWeight Compared
to W16 x 31
W16 x 31 301
W16 x 455861.941.45
W16 x 679543.162.16

From the table above, you can see that going from a W16 x 31 to a W16 x 45 doubles the stiffness while only increasing the weight 45%. Going to a W16 x 67 doubles the weight and triples the stiffness.

If your wide flange beam sees loads on the weak axis, consider boxing the sides in. Generally speaking, the plates don’t need to be very think to make a big impact.

Increase the Modulus of Elasticity

Increasing the modulus of elasticity is difficult to do in most cases. Pretty much the only way to increase this is to change the material. If you are already using steel, you’re on the top of the food chain; there is no more room to improve.

There is a lot more room to in the realm of plastics and non-steel metals. Often changing from a standard plastic to fiber reinforced plastics, fiber glass or carbon fiber is a good move.

Below is a list of common items and their modulus of elasticity sorted from highest to lowest. If you need to minimize deflection, consider a material higher up on this list.

MaterialModulus of Elasticity (ksi)MaterialModulus of Elasticity (ksi)
Tungsten59465Zinc12000
Monel48000Gold10733
Inconel31000Aluminum10008
Steel29000Glass7252 – 13053
Nickel Steel29000Tin6817
Nickel25000Chromium5221
Carbon Fiber Reinforced Plastic21756Beryllium Copper2611
Gray Cast Iron18855Wood (Douglas Fir)1885
Silicone18855 – 26832Wood (Oak)1595
Nickel Silver18500Medium Density Fiberboard – MDF580
Aluminum Bronze17405Acetal406
Copper16969Polycarbonate377
Phosphor Bronze16824PVC348 – 595
Titanium Alloy16000Nylon 6-6290 – 580
Brass14794 – 18130HDPE116
Bronze14504LDPE16 – 65

Add Other Beams to Share the Load

Adding more beams to carry the load can be an effective way of minimizing deflection. If we have one beam and add a second, our deflection will be cut in half. Excellent!

However, if we have 2 beams and go to three, we may end up with the same deflection if you don’t plan your beam locations right. Assuming a distributed load across the width of the beams, the center beam may take 1/2 of the load and the outer beams only take 1/4 of the load each. The figure below illustrates this point and the equations give the load on each beam.

Non-equally loaded beam with center support

Where w is the distributed load, usually in force per area (N/m^2 or psf), W is the width of the structure and n is the number of beams.

The center beam is responsible for 18″ of the load width and the ends are only taking 9″ of the load. This is why adding another beam in this manner is counterproductive.

Now, to get each beam carrying an equal part of the load, we need to move the outer beams in so that the distance from the center of the outer beams to the end is half the distance between the beams. The figure below shows the proper relation.

Equally loaded beams

This works because each section of beam is responsible for 6 inches of the load to each side.

The next time you drive under a concrete bridge, look and see how the girders are spaced.

Learn More

Best Guide to Determining Deflection in Variable Cross Section Beams

The Best Guide to Solving Statically Indeterminate Beams

How to Calculate Beam Data When Your Case Isn’t in a Table

In Summary

There are many ways to minimize the deflection on a beam. Looking at the loads, supports, section properties and the material will allow you to see what options are available to stiffen your beam.

Corey Rasmussen

Corey is the Managing Director of the Mentored Engineer and owner of Rasmussen Designs. He received his BSME from Baylor University and holds a professional engineering license in North Carolina and Texas. He has been an engineer since 2002 with extensive experience in engineering design, fabrication and troubleshooting. He specializes in mobile equipment, hydraulic systems and machine design. He has two patents

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